Woven band for zipper

ABSTRACT

A woven band for a zipper is provided. The woven band is made by a double needle bar raschel knitting machine and has a predetermined length in a warp direction. The woven band includes a convex portion formed on one side thereof for joining to a zipper and a band portion connected to the convex portion. As the convex portion has large thickness and high strength, the joint strength of the convex portion and the zipper is increased.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a woven band for a zipper, and inparticular relates to a woven band having a convex portion on one sideto join the zipper to enhance strength.

2. Description of the Related Art

Accordingly, a zipper comprises a pair of bands, a pair of teeth stripsfixed to the band and a head engaging or releasing the teeth strips. Thebands are stitched to cloth, hand bags or luggage box.

When a zipper is used, traverse force is exerted on the zipper,especially for the zipper on a hand bag or a luggage box. The teethstrips are made of material of high strength, such as Nylon or copper.The junction of the teeth strips and the woven bands is the most weakpoint of the zipper. It is easily damaged by large traverse force.

To improve the strength of the junction of the teeth strips and thebands, reinforce threads having a diameter large than the threads of theband are used. In such a structure, although the strength is increased,the reinforce thread cannot be completely woven with other threads ofthe bands, which causes uneven surface of the band resulting in unsmoothrunning of the head.

BRIEF SUMMARY OF INVENTION

The object of the invention is to provide a woven band having a convexportion on one side thereof. The convex portion is joined to a teethstripe of a zipper to enhance the strength.

Another object of the invention is to provide a woven band with an evensurface and beautiful shape.

Another object of the invention is to provide a woven band capable oftraversely stretching and smooth the usage of the zipper.

Another object of the invention is to provide a woven band with a highstrength in the junction of the convex portion and a band portion of thewoven band, which causes a high joint strength of the zipper and thewoven band.

The woven band of the invention is made by a double needle bar raschelknitting machine and has a predetermined length in a warp direction. Thewoven band comprises a convex portion formed on one side thereof forjoining to a zipper and a band portion connected to the convex portion.

To obtain the convex portion of larger thickness, the convex portion canbe formed by threads of larger number than the band portion or formed bythreads of larger number and diameter than the band portion, whereby theconvex portion has large thickness and high strength, the joint strengthof the convex portion and the zipper is also increased.

When the convex portion is formed by threads of larger number than thetreads used in the band portion, the convex portion, no twist or crepeis occurred which causes a smooth surface of the woven band.

As the band portion has structures cross more than two needle pitches,the band portion is capable of traverse stretching. When the zipper isopen or closed, the band portion 62 can be stretched as a damper tosmooth the zipper open or close.

As the structure constituting the band portion is woven with thestructures constituting the convex portion and the threads used is morethan other part, the joint strength of the band portion and the convexportion and the joint strength of the zipper and the woven band areincreased.

BRIEF DESCRIPTION OF DRAWINGS

The present invention can be more fully understood by reading thesubsequent detailed description and examples with references made to theaccompanying drawings, wherein:

FIG. 1 is a schematic view of a woven band of the invention;

FIG. 2 depicts each structure of the woven band; 15 FIG. 3 depicts thestructures of FIG. 2 assembled to be the woven band;

FIG. 4 depicts the fourth structure woven by a double needle bar raschelknitting machine;

FIG. 5 depicts the woven band joined to a teeth strip of a zipper;

FIG. 6 is a symmetrical view of FIG. 3; and

FIG. 7 is a cross section of assembled woven band and the teeth strip.

DETAILED DESCRIPTION OF INVENTION

Referring to FIG. 1, the woven band is made by a double needle barraschel knitting machine. The woven band has a predetermined lengthalong a warp direction and comprises a convex portion 61 on one sidethereof for joining to a teeth strip 71 of a zipper 7 and a band portion62 connected to the convex portion 61.

Referring to FIGS. 2 and 3, the woven band 6 comprises a first structure1 which is 10/12 type, a second structure 2 which is 12/10 typeinterlacing the first structure, a third structure formed lap-by-lap asa chain-like shape along the warp direction without weaving with thefirst and second structures 1 and 2, a fourth structure 4 along a woofdirection for more than two needle pitches and a fifth structure 5 alonga woof direction for more than two needle pitches interlacing the fourthstructure 4. Although the third structure is 10/10 and left-chain typein this embodiment, it can be, however, a right-chain type or middlechain type. The fourth structure 4 and the fifth structure 5 are wovenwith the first structure 1 and the second structure 2 respectively. Inthis embodiment, the fourth structure 4 is 00/44 type and the fifthstructure 5 is 44/00 type.

In this embodiment (FIG. 3), 16 wales are described as an example. Thefirst structure 1 (10/12 type) and the second structure 2 (12/10 type)are interlaced between the wales W1 and W2, and formed by directing 8 to10 threads into the same guide hole of the double needle bar raschelknitting machine. Because the first and second structures 1 and 2 areformed by several threads interlaced between two wales, the thickness isconsiderable large, which forms the convex portion 61 on one side of thewoven band 6.

The third structure 3, the 10/10 left-chain type, is circled by a firstneedle first and then circled by a second needle and woven to the walesW3 to W16 adjacent to the convex portion 61. The third structure 3 iswoven by directing one or two threads into the same guide hole of thedouble needle bar raschel knitting machine. One thread is added to bedirected into the same guide hole at the wale W16 away from the convexportion 61 to form a reinforced third structure 3 a which increases thelongitudinal strength and makes the woven band 6 more even.

The fourth structure 4, the 00/44 type, and the fifth structure 5, the44/00 type, are along the woof direction for four needle pitches (shownin FIG. 4) and located between the chain-shape structures. The bandportion is formed by weaving thirteen threads into wales W1 to W16. Thethreads used in the part of the fourth structure 4 and the fifthstructure 5 woven with the first and second structures 1 and 2 are morethan the part of the fourth structure 4 and the fifth structure 5 notwoven with the first and second structures 1 and 2, whereby the fourthstructure 4 and the fifth structure 5 have reinforce portions 4 a and 5a (shown in FIG. 3) adjacent to respectively convex portion 61. Inpractice, the fourth structure 4 and the fifth structure 5 is formed bydirecting one or two threads into the same guide hole of the doubleneedle bar raschel knitting machine and moving between two needles inthe woof direction matching the third structure 3. In the reinforceportion 5 a and 5 a, one or two threads are added.

The woven band for a zipper is a symmetrical structure as shown in FIG.5 which depicts a left woven band. FIG. 6 depicts the right woven band,the first structure 1A and the second structure 2A is interlaced betweenthe wales W15 and W16. The third structure 3 has one more thread addedto the wale W1. The two symmetrical woven bands manufactured in the samemachine and in one procedure are connected to teeth strips of a zipper.

As the first structure 1 and the second structure 2 are formed byinterlacing several threads, the woven band has large thickness and highstrength as shown in FIG. 7. When the convex portion 61 is joined to theteeth stripe 71 of a zipper 7, the strength is increased and the teethstripes 71 of the zipper 7 are tightly secured to each other.

Furthermore, as the diameter of the treads used in the convex portion 61is the same as the treads used in the band portion 62, no twist or crepeis occurred. The treads of the third structure 10/10 is circled by thetwo needles, a quite smooth surface of the woven band is obtained.

The woven band has the same structure on the front side and the backside. One thread is added to the left chain of the third structure 10/10to form a reinforce structure 3 a, whereby the longitudinal strength ofthe woven band 6 is increased and the surface of the woven band 6 issmooth.

As the band portion 62 has structures, the fourth structure 4 and thefifth structure 5, cross more than two needle pitches, the band portion62 is capable of traverse stretching. When the zipper is open or closed,the band portion 62 can be stretched as a damper to smooth the zipperopen or close.

In addition, as the threads used in the part of the fourth structure 4and the fifth structure 5 woven with the first structure 1 and thesecond structure 2 are more than other part of the fourth structure 4and the fifth structure 5, the joint strength of the band portion 62 andthe convex portion 61 and the joint strength of the zipper and the wovenband are increased.

The woven band of the invention has high longitudinal and traversestrengths and smooth surface, and further has a high joint strength withthe zipper.

In addition to the described embodiment, the convex portion can beformed by threads having diameter larger than the threads forming theband portion, whereby the convex portion has larger thickness than theband portion. The convex portion can also be formed by threads havingdiameter and number larger than the threads forming the band portion,whereby the convex portion has larger thickness than the band portion.

While the invention has been described by way of example and in terms ofpreferred embodiment, it is to be understood that the invention is notlimited thereto. To the contrary, it is intended to cover variousmodifications and similar arrangements (as would be apparent to thoseskilled in the art). Therefore, the scope of the appended claims shouldbe accorded the broadest interpretation so as to encompass all suchmodifications and similar arrangements.

1. A woven band for a zipper, which is made by a double needle barraschel knitting machine and has a predetermined length in a warpdirection, comprising a first warp structure along the warp direction; asecond warp structure along the warp direction and interlacing the firststructure and located on one side of the woven band along with the firststructure; a third structure along the warp direction as a chain-likeshape without weaving with the first and second structures; a fourthstructure along a woof direction for more than two needle pitches; afifth structure along the woof direction for more than two needlepitches and interlacing the fourth structure, wherein a part of thefourth structure and the fifth structure is woven with the first andsecond structures, and the threads used in the first and secondstructures are more than the treads used in the third, fourth and fifthstructures, whereby the first and second structures form a convexportion joined to the zipper and the third, fourth and fifth structuresform a band portion having a thickness less than the convex portion. 2.The woven band as claimed in claim 1, wherein the diameter of the treadsused in the first and second structure is larger than the diameter ofthe thread used in the third, fourth and fifth structures.
 3. The wovenband as claimed in claim 1, wherein the threads of the part of thefourth and fifth structures woven with the first and second structureare more than the threads used in other parts of the fourth and fifthstructures.
 4. The woven band as claimed in claim 1, wherein the threadsused in the part of the third structure most away from the first andsecond structure are more than other parts of the third structure.